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One of the pressing problems of any industry is the issue of processing waste products in order to generate additional profit and minimize the loss of raw materials.
This issue is especially acute in such areas of production as woodworking and agricultural industries.
Recently, in order to obtain additional profit and the simultaneous disposal of waste, the processing of waste raw materials by the method of thermal continuous carbonization of organic waste has become widespread, with the production of high-quality organic coal.
Such coal is made up of near-pure carbon, which allows it to burn at higher temperatures and produce minimal smoke. This coal is used in various areas, from its use in the chemical and metallurgical industries, to small household needs of the population.
At the moment, the old method of roasting and carbonization of biomass in primitive pyrolysis furnaces has become widespread. The classical biomass pyrolysis furnace for pyrolysis is structurally imperfect, which leads to serious environmental problems due to air pollution mainly by phenol and other harmful substances.
To ensure environmental protection and comply with environmental legislation, our company offers an innovative, energy-efficient, environmentally friendly and smokeless pyrolysis furnace of continuous carbonization. This pyrolysis furnace is designed for continuous carbonization of straw, sawdust, agricultural biowaste, wood chips and other types of biomass.
In continuous carbonization pyrolysis furnaces, purified flue gases from the burning and charring of biomass are used as a combustible gas, which is re-burnt, supporting the incipient carbonation process.
Initially, the biomass material burns in the furnace, and the flue gases, passing through a series of air and water cleaning and cooling filters, turn into methane, which is again fed to the furnace burners and is used to start and maintain the continuous carbonization of the bio feedstock.
In this way, the gas that is generated by the carbonization process is re-burnt, providing an energy-saving effect of using the furnace. In addition, during the operation of the pyrolysis furnace of continuous carbonization, flue gases are purified and the content of harmful and stinking exhaust is minimized in production emissions, which ensures environmental safety and compliance with environmental standards of the production process of continuous burning of sawdust, biowaste, biomass, straw, etc.
Carbonization furnace (model)
|Main motor power, kW||5,5||5,5|
|Feeding conveyor motor power, kW||1,5||3|
|Fan motor power, kW||4||5,5|
|Gas generator engine power, kW||-||1,1|
|Cooling conveyor motor power, kW||-||3|
|Number of burners, pcs||4||16|
|Carbonization temperature, oС||500-600||600-800|
|Overall dimensions, mm||4000х4500х2750||1200х1200х10000|